Hurley E-Bike Development

Mechanical design and product-development work across batteries, prototypes, suppliers, testing, and production.

Context

The products had to balance performance, safety, packaging, manufacturability, cost, supplier capability, and schedule.

Process

My work included evaluating configurations, reviewing prototypes, coordinating with suppliers, investigating failures, and translating design intent into production decisions.

Result

The strongest results came from resolving engineering, manufacturing, and quality questions together.

What I learned

A product is not finished when the CAD is finished. It is finished when it can be built, tested, serviced, and trusted.